In the aerospace industry, aero engines operate under intense thermal, mechanical, and chemical stress. With rising efficiency and sustainability goals, aircraft manufacturers and MRO providers are increasingly relying on Thermal Barrier Coatings (TBCs) to extend component life and reduce fuel consumption.
This demanding environment introduces several key challenges:
- Thermal Cycling & Fatigue : Aircraft engines face frequent take-off/landing cycles and rapid power variations, causing repeated heating and cooling. TBCs must resist microcracking, delamination, and stress-induced failure.
- Erosion & Contamination : Blades and vanes are exposed to particulates (e.g. volcanic ash, sand) and high-velocity gas streams. Erosion and silicate deposition can degrade coating structure, reduce insulation, and trigger early failure.
- MRO Compatibility : TBCs must not only protect in-flight but also allow for repeatable repair and overhaul cycles, including stripping, welding, recoating, and reassembly.
WHY CHOOSE SAINT-GOBAIN COATING SOLUTIONS
- Aerospace Coating Expertise : We partner with OEMs and MROs to develop qualified, flight-proven Ceramic Materials for turbine hot-section coatings, designed to meet the most demanding aerospace applications.
- Cycle-Resistant Performance : Our TBC Ceramic Materials are engineered to endure thousands of flight cycles, resisting erosion, sintering, and contaminant infiltration while maintaining thermal insulation performance.
- Repair-Compatible Formulations : Each Ceramic Material is designed with repairability in mind, ensuring compatibility with common MRO practices including stripping, welding, recoating, and laser drilling.
- Global Presence, Local Support : From R&D to on-site technical support, our global footprint ensures fast response and tailored solutions across North America, Europe, Asia and Middle-East.
OUR SOLUTIONS: TBC POWDERS &EB-PVD INGOTS FOR AERO ENGINES
To meet the extreme thermal cycling, erosion, and contamination challenges of modern aircraft turbines, Saint-Gobain Coating Solutions offers a portfolio of high-purity Yttria-Stabilized Zirconia (YSZ) and others compositions in both thermal spray powders and EB-PVD ingots specifically developed for Thermal Barrier Coatings (TBCs) in aviation applications.
Our materials are engineered to deliver exceptional thermal insulation, resistance to high-frequency thermal cycling, and compatibility with both OEM and MRO repair processes. From HPT blades to combustor liners, our Zirconia-Based Ceramic Materials help protect mission-critical components under the most severe flight conditions.
Our core product families include:
This high-purity 8YSZ grade is the industry reference for aero engine TBCs. It produces dense coatings with outstanding crack resistance and compliance under thermal cycling.
Widely used in ceramic top coats applied over MCrAlY bond coats, it protects mission-critical parts such as:
- HPT blades and vanes
- Combustor liners
- Air sealing segments
The powder offers low thermal conductivity, excellent phase retention, and durability under aggressive thermal cycling typical of flight operations.
Custom Grade for EB-PVD Process
Saint-Gobain’s EB-PVD ingots are trusted by major aerospace OEMs for their tight quality control, consistent vaporization, and certified performance across engine platforms. Manufactured with traceability from raw materials to final product, these ingots ensure repeatable and defect-free coatings.
Magma™ Ingot :
- Next-generation EB-PVD feedstock
- Reduces pit/spit defects by up 30–50%
- Enhances melt pool stability → more consistent deposition
- Available in multiple YSZ-based formulations
Typical application:
- High-pressure turbine vanes and blades
- Thin, conformal coatings on complex geometries
Looking for a custom thermal spray powder or EB-PVD composition? Get in touch with us to discuss your needs.
Need guidance on selecting the right TBC material for your aero engine application?
![EB-PVD Ingot [blue background top view]](/sites/hps-mac3-cma-coating-solutions/files/styles/512x342/public/2022-07/EB-PVD-Ingot-73673.png?itok=3hxwcvz4 "EB-PVD-Ingot")
